Excellent manufacturer of precision ultrasonic technology cleaning
and drying equipment production line
Working process:
Loading → Aerated pickling and rust removal → Ultrasonic chemical
cleaning → Ultrasonic chemical cleaning → Ultrasonic water cleaning
→ Ultrasonic water cleaning + dehydration → Hot air drying → Hot
air drying → Unloading.
How is the production line of ultrasonic technology cleaning and
drying equipment manufactured? The manufacturing process of an
ultrasonic
technology cleaning and drying equipment production line typically
involves the following steps:
1. Design and Planning
Engineers design the overall layout and specifications of the
production line based on customer requirements and industry
standards. This
includes determining the size, capacity, and functionality of each
component. CAD (Computer-Aided Design) software is used to create
detailed
3D models of the equipment, allowing for visualization and
optimization of the design.
2. Component Selection and Procurement
High-quality materials and components are selected for the
production line. This includes ultrasonic transducers, pumps,
filters, heaters,
conveyors, and control systems. Suppliers are carefully chosen to
ensure reliable delivery of components that meet strict quality
standards.
3. Fabrication and Assembly
The metal frames and tanks of the equipment are fabricated using
welding, cutting, and bending processes. Precision machining may be
required
for certain components to ensure proper fit and function. The
ultrasonic transducers are installed in the cleaning tanks, and the
plumbing and
electrical systems are connected. Conveyors and other moving parts
are assembled and tested for smooth operation.
4. Installation of Control Systems
Programmable Logic Controllers (PLCs) and other control systems are
installed to automate the operation of the production line. Sensors
and
actuators are connected to monitor and control various parameters
such as temperature, pressure, and fluid flow. User interfaces are
designed
to allow operators to easily control and monitor the production
line.
5. Testing and Quality Control
The assembled production line is thoroughly tested to ensure proper
functionality and performance. This includes testing the ultrasonic
cleaning
system, drying system, conveyor system, and control systems.
Quality control inspections are performed at various stages of the
manufacturing
process to ensure that all components meet the required standards.
Any defects or issues are addressed and corrected before the
equipment is
shipped.
6. Packaging and Shipping
Once the production line passes all tests and inspections, it is
carefully packaged to protect it during shipping. Foam padding,
crates, and other
packaging materials are used to ensure safe transportation. The
equipment is shipped to the customer's location, where it is
installed and
commissioned by trained technicians. In summary, the manufacturing
of an ultrasonic technology cleaning and drying equipment
production
line requires a combination of engineering expertise, quality
materials, and precision fabrication techniques. By following a
strict manufacturing
process and quality control measures, manufacturers can produce
reliable and efficient equipment that meets the needs of various
industries.
Equipment Parameters:
Tank Body
Structure | Internal effective size | Inner tank size: L2600×W1400×H500mm
Approximate overall size: L2850W1650H750mm (subject to the actual size) |
| Heating method | Electric heating 12KW |
| Material | The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless
steel plate.
The non-radiating surface adopts SUS304 T = 2.0mm, and the outer
door panel adopts 1.0mm stainless steel. |
| Outer frame of the cleaning tank | It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure. |
| Structure | The ultrasonic transducers are adhered to the bottom of the tank
(bottom vibration type), and four corner wheels are configured at
the bottom. |
| Ultrasonic transducer | Adopt imported wafer transducers of "HESEN" brand and imported
bonding technology. The total number of ultrasonic transducers is
200, with a frequency of 28KHZ and 60W each. |
| Total ultrasonic power | 12KW |
| Time control
| It is built-in in the generator and the time is adjustable from 0
to 999 minutes. |
| Power supply system | Ultrasonic generator | The generator adopts 4 sets of internationally leading IGBT modules
and power tubes for control to ensure strong and stable output
power. Xiantai's unique sweeping frequency technology ensures no
dead corners in cleaning.
It has functions such as continuously adjustable power, sweeping
frequency, timing adjustment, start/stop, etc. |
| Component part | All are imported high-quality components. |
| Other | | Configure a dedicated control box rack. There are two independent
generators placed on the control box rack.
The ultrasonic power cord is 3 meters long. |
| After-sales服务sevre | Transport | |
| The equipment is warranted for one year and maintained for life. |
